ATMALINE RR5060/S
FULLY AUTOMATIC ROLL-TO-ROLL SCREEN PRINTING LINE
Suitable for printing various flexible coiled materials, such as Tetoron, membrane switches, blood sugar testers, heat transfers, labels, stickers, decals and more.
Max Print Area: 500mm x 600 mm (19⅝" x 23⅝")
Substrate: Rolled material including protective layer
A fully automatic screen printing line: unwind-feeding(with web joint table) → optical registration (optional) → printing → drying (optional, IR+hot air, horizontal routing) → rewind-collecting, for in-line fully automatic continuous production.
Unwind / Rewind: uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional);
Web flow: servo-driven rolling, working with web tracking system; servo tensioning controlled by air cylinder supported floating weight roller + servo driven roller;
Screen printer: adopts ATMA 2-post motorized “PD” version module, integrating all exquisite function sections:
•Printer section: digital-controlled motor driven 2-post lift, to: print level(off-contact, digitally set) / standby level / cleaning level.
•Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material) / air blow-back (air-borne web pass without scratch);
•Screen section: adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XYY manual fine-adjustments + further YY servo-driven digital tuning provided by Automatic Alignment system, pneumatic gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven type is optional – digital-set stroke length & start/stop points, automatically averaged to print stroke)
•Squeegee section: squeegee / flood coater pneumatic lift (clear off screen), servo-driven left-right stroke(print / flood coating), digital-set stroke start/stop points & speed; Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), skew angle(to overcome print skips at corners), up/down speeds, pneumatic constant print pressure (digital-set type as optional)...
Printing / flood coating: servo-driven, stroke / speed digital-controlled, solid drive torque, stable run over entire stroke, fault free.
Printing / flood coating pressure: standard with manual knob + pressure gauge constant pressure control (pressure 3~62 kgf); optional digital-controlled constant pressure systems may be chosen, individually digital-set from HMI.
Optical automatic screen-substrate alignment: with hole punching device and optical hole detection sensors, working with servo-driven screen frame move auto-alignment system, achieving precisely registered printing.
High flatness table: made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing.
Control / operation system: high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.
Safety protection: with error diagnose/alert system, safety restoration, emergency-stop, beacon..., considerate in safety protection.
Post-print inspection station: manually movable x5 magnifier lens with light + bottom back-light panel, for operator to inspect printing quality.
Various dryer type for choice (optional): according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:
•IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type
• UV drying: horizontal pull-through type
Specifications | AT-RR5060/S Metric | AT-RR5060/S US Standard Units |
Machine Dimensions | L 4430 x W 1400 x H 2000 mm | 174.4" x 55.1" x 78.7" |
Machine weight | 1660 kgs | 3660 lbs |
Compressed air source | 6.3 - 7.7 kg/cm² | 90 - 110psi |
Electric power | 3 phase / 380 V / 50/60 Hz | 3 phase / 380 V / 50/60 Hz |
Air consumption | 64 L/min | 17 gallons/min |
Working table height | 1000+30 mm | 39.4"+1.2" |
Working table size | 580 x 780 mm | 22.8" x 30.7" |
Vacuum area | 490 x 740 mm | 19.3" x 29.1" |
Max. printing area | 500 x 600 mm | 19.7" x 23.6" |
Min. printing area | 350 x 400 mm | 13.8" x 15.8" |
Max screen frame O/D size | 800 x 1000 mm | 31.5" x 39.4" |
Min. screen frame O/D size | 600 x 800 mm | 23.6" x 31.5" |
Screen up/down | servo motor + brake + reduction gearbox + ball screw | servo motor + brake + reduction gearbox + ball screw |
Screen peel-off distance | max : 20 mm | 0.79" |
Screen fine adjustment X/Y | ±10 mm / ±10 mm (added optional digital-servo driven type) | ±0.39" / ±0.39" (added optional digital-servo driven type) |
Max. material roll width | 520 mm | 20.5" |
Min. material roll width | 350 mm | 13.78" |
Max. capacity (full speed & strokes) | 17 pcs/min | 17 pcs/min |
Squeegee travel speed | 50 ~ 1070 mm/sec | 2" - 42.1"/sec |
Squeegee inclination angle | 20 ± 10º | 20 ± 10º |
Flood coater inclination angle | 45 ± 5º | 45 ± 5º |
Web flow direction | left to right | left to right |
Material roll supply | by air shaft unwind | by air shaft unwind |
Shaft drive | by servo motor | by servo motor |
Unwind web edge tracking | by web guide | by web guide |
SCREEN FRAME HEIGHT: For the convenience of our customers, ATMA prepares all machines sold through RH Solutions to accept roller, diamond chase, and stretch and glue frames with heights 28mm - 52mm (1.1" - 2").