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ATMALINE RR3250/C

FULLY AUTOMATIC ROLL-TO-ROLL SCREEN PRINTING LINE
Image of ATMA ATMALINE RR3250/C Roll-to-Roll Screen Printer

Suitable for high precision screen printing on various flexible roll materials, such as FPC flexible printed circuits, flexible displays, transfers, flexible thin-film batteries, RFID radio frequency ID tags, and more. Automatic CCD registration corrects alignment of the coiled material substrate on each printing pass for unrivaled accuracy.

Max Print Area: 340mm × 500 mm (13⅜" x 19⅝")

Substrate: Rolled material including protective layer

A fully automatic screen printing line: unwind-feeding (with web-connecting table) → camera visual auto-alignment (optional) → printing → [ inspection(optional) → idling(optional) → ] drying (optional, IR+hot air, suspended routing) → rewind-collecting, for in-line fully automatic continuous production.


RHSolutionsLLC ATMALINE RR3250C_Product Spec
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RHSolutionsLLC_ATMA_High_Precision_Screen_Printer_with_CCD_Roll to Roll
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Unwind / Rewind:

•  uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional)

Web flow:

•  servo-driven rolling, working with structural EPC tracking system; servo tensioning control

Screen printer:

•  ATMA 4-post “OE” precision version module, integrating all function sections:

•  Printer section: digital-controlled servo motor driven 4-post lift, to: print level(off-contact, digitally set, air locking - against heavy print pressure) / standby level / cleaning level.

•  Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material); servo-driven 4-post up/down(not air-borne concept)-web pass without scratch);

•  Screen section: Adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XXYY digital-servo driven fine-adjustments; servo-driven gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven digital-set stroke length & start/stop points, automatically averaged to print stroke)

•  Squeegee section: servo-driven left-right stroke, coordinated to squeegee / flood coateralternative down for printing / flood coating (relative to screen-substrate in fixed position; Squeegee & flood coater both up to clear off screen); Adjustment: digital-set stroke start/stop points & speed, skew angle (to overcome print skips at corners); Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), up/down speeds, digital-set pneumatic driven constant print pressure...

Printing / flood coating:

•  servo-driven, stroke / speed digital-controlled, solid drive torque, super stable run over entire stroke, fault free.

Printing / flood coating pressure:

•  digital-set constant pressure systems, each providing 3~62 kgf pressure parameter setting in HMI.

Camera visual automatic screen-substrate alignment:

•  optional 4 cameras (2 as standard) cameras and servo-driven screen frame move auto-alignment system, achieving precisely registered printing.

High flatness table:

•  made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing. Servo-driven 4-post down during printing / material web pass.

Control / operation system:

•  high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.

Safety protection:

•  with error diagnose/alert system, safety restoration, emergency-stop, beacon, safety dust covers(optional)..., considerate in safety protection.

Inspection / idle buffer sections:

•  to provide ink idling (flow-out, antifoaming...) before work goes for drying, and hand-held camera shooting + magnified monitor display that assist operator eye inspection. (optional)

Various dryer type for choice (optional):

•  according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:

•  IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type

•  UV during: horizontal pull-through type (other types)





Specifications

AT-RR3250/C Metric

AT-RR3250/C US Standard Units

Machine dimensions

L 3545 x W 1725 x H 2350 mm

140" x 68" x 92.5"

Machine weight

2,220 kgs

4894 lbs

Compressed air source

6.3 - 7.7 kg/cm²

90 - 110psi

Electric power

3 phase / 380 V / 50/60 Hz

3 phase / 380 V / 50/60 Hz

Air consumption

60 L/min

16 gallons/min

Material roll loading

76.2mm air shaft ×3 (1 each for main material roll, spare material roll, and delaminated protective layer rewind)

3” air shaft ×3 (1 each for main material roll, spare material roll, and delaminated protective layer rewind)

Tracking detection range

±10 mm

±0.4"

Web speed

10 ~ 100 mm/sec

0.4" - 3.94"/sec

Anti-static device (optional)

anti-static bar (L 340mm)

anti-static bar (L 13.4")

Lens FOV

15 x 20 mm

0.6" x 0.79"

Working table size

380 × 570 mm

15" x 22.4"

Vacuum area

320 × 480 mm

12.6" x 18.9"

Printing area

340 × 500 mm

13.4" x 19.7"

Vacuum hole size

∮0.8 mm (pitch 20 x 20 mm)

∮0.03" (pitch 0.79" x 0.79")

Table height

980+60 mm

38.6"+2.4"

Screen frame O/D size

max. 950 × 950 mm ~ min. 700 × 700 mm

max. 37,4" × 37,4" - min. 27.6" × 27.6"

Screen peel-off distance

0 - 20 mm

0 - 0.79"

Screen cleaning level height

350 mm

13.8"

Printing speed

20 ~ 625 mm/sec

0.79" - 24.6"

Max. printing stroke

620 mm

24.4"

Squeegee/flood coater pressure

3 ~ 62 Kgf

1.36 lb - 28 lb

Squeegee inclination angle range

20 ± 5º

20 ± 5º

Flood coater inclination angle range

45 ± 5º

45 ± 5º

Print head skew angle

± 4º

± 4º

Squeegee depth range

12 mm adjustable

0.47"

SCREEN FRAME HEIGHT: For the convenience of our customers, ATMA prepares all machines sold through RH Solutions to accept roller, diamond chase, and stretch and glue frames with heights 28mm - 52mm (1.1" - 2").

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